A Simple Guide to How Hard Seltzer Is Made

Hard Seltzer in Glass with Blueberry Garnish
Getty

If you were to crack open a can of hard seltzer and pour it into a glass, there isn’t a lot to look at, and that’s the point. Clear, robustly fizzy and a modest amount of flavoring are what drinkers have come to expect from the popular beverage category.

The ingredients of hard seltzer are simple: water, sugar, yeast and flavoring. Putting them together correctly is the challenge.

“There are so many variables that need to be considered to make the ingredients taste like nothing, in a sense, before adding in flavors and creating something that people are willing to drink,” says Dave Colt, cofounder and brewer at Sun King Brewery in Indianapolis. “Making it well is not for the faint of heart.”

What’s in Hard Seltzer?

Illustrated infographic detailing the steps for brewing hard seltzer
Infographic by Eric DeFreitas

Water used for hard seltzer should be as close to neutral as possible, with no real discernable flavor. Some breweries achieve this by using a reverse osmosis system, which removes contaminants and microbes from water. Other producers are lucky enough to have a suitable natural water source.

Hard seltzers are categorized as a flavored malt beverage, or FMB, according to the Alcohol and Tobacco Tax Trade Bureau (TTB). But the main fermentable source is usually sugar. Topo Chico Hard Seltzer doesn’t feature actual tequila, for example, but rather an alcoholic sugar base. Producers often use cane sugar or dextrose and mix it with warm water to create a sugar wash. Honey may also be used. The base is then pitched with yeast to begin fermentation.

A neutral yeast, one that does not release a lot of esters or phenols, is best as it helps producers to achieve a clean beverage. This is where things can get a little tricky.

The Fermentation and the Scrub

When a brewer makes beer, the grains used often provide ample nutrients for yeast to thrive during fermentation. Sugars alone provide little sustenance for yeast, so hard seltzer makers need to add nutrients to the wash to keep the yeast happy, flourishing and creating alcohol. The developing beverage may also have a slight discoloration at this point and be either vaguely yellow or partly cloudy.

“You can ferment a seltzer in two to five days, but it tastes horrible, and it smells like sulfur,” says Hopper Seeley, president of Grind City Brewing Co. in Memphis. “At this point you really need to clean the seltzer, scrub it.”

This is achieved through several different filtration methods. Producers might use a centrifuge, plate filters or even charcoal filters, which turns the seltzer black but removes unwanted flavors and aromas. It’s then scrubbed again to produce a clear liquid.

Getting the Right ABV

There are a number of reasons why hard seltzer appeals to so many people. Among them are a low carb and calorie count—100 calories or fewer is ideal—and an alcohol by volume (abv) that’s often around 5%, lower than many other canned alcoholic drinks.

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To achieve this, many hard seltzer producers will brew a stronger batch, often 10% abv or higher, and then cut the liquid with distilled water to achieve the desired alcohol levels.

Worth noting, a growing number of hard seltzers are swapping the sugar water for a spirit base like vodka, as is the case with High Noon Hard Seltzer, to give the beverage its buzz.

Giving Hard Seltzer Its Flavor

Flavoring is key for hard seltzer, and producers have tried countless combinations of fruits and herbs to find consumer success. Citrus flavors like lemon, lime, grapefruit and tangerine remain popular, as are stone fruits like apricot and black cherry. Tropical pineapple, mango and passion fruit also lend well to the breezy impressions that many hard seltzers aim to cultivate.

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Some producers use real fruit juice, which can add vibrant aromas as well as some light coloring, but most opt for natural flavorings or extracts that mimic a particular flavor. If real fruits that add additional sugars are used, flash pasteurization is an important extra step to prevent secondary fermentation in the cans that could result in burst packaging.

A smaller category of “smoothie seltzers” also exists, where fruit puree is added to a hard seltzer base to yield a thicker, creamier beverage.

Giving Hard Seltzer Its Carbonation

A critical element of hard seltzer is carbonation. Producers work hard to ensure the liquid is carbonated to a high rate. This adds to the overall refreshment and can enhance flavors. Carbonation in hard seltzer is often higher than beer, which is one reason that cans are often preferable to draft systems. Draft hard seltzer requires a special tap setup.

“As brewers, it would seem like a straightforward process—it’s just sugar in water and fermenting,” says Alex Meyer, the head brewer at Upslope Brewing in Boulder, Colorado. “When you dive into it and see how the fermentation works, it’s actually a lot closer to wine than beer.”

Published on March 1, 2022
Topics: Hard Seltzer